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Cablefloor Specifications

Powerflex Xcel
Specifications & Testing

Specifications

Cablefloor® Specifications


SECTION 10270

CELLULAR ACCESS FLOOR

(Flexspace, Inc. – Cablefloor®)

GENERAL NOTES TO SPECIFIER:

THIS SPECIFICATION SECTION HAS BEEN PREPARED TO ASSIST DESIGN PROFESSIONALS IN THE PREPARATION OF PROJECT OR OFFICE MASTER SPECIFICATIONS. IT FOLLOWS GUIDELINES ESTABLISHED BY THE CONSTRUCTION SPECIFICATIONS INSTITUTE, AND THEREFORE MAY BE USED WITH MOST MASTER SPECIFICATION SYSTEMS WITH MINOR EDITING.

EDIT CAREFULLY TO SUIT PROJECT REQUIREMENTS. MODIFY AS NECESSARY AND DELETE ITEMS THAT ARE NOT APPLICABLE. VERIFY THAT REFERENCED SECTION NUMBERS AND TITLES ARE CORRECT. (NUMBERS AND TITLES REFERENCED ARE BASED ON MASTERFORMAT, 1995 EDITION).

THIS SECTION ASSUMES THE PROJECT MANUAL WILL CONTAIN COMPLETE DIVISION 1 DOCUMENTS INCLUDING SECTIONS 01330–SUBMITTAL PROCEDURES, 01620–PRODUCT OPTIONS, 01630–PRODUCT SUBSTITUTION PROCEDURES, 01660–PRODUCT STORAGE AND HANDLING REQUIREMENTS, 01770–CLOSEOUT PROCEDURES, AND 01780–CLOSEOUT SUBMITTALS. CLOSE COORDINATION WITH DIVISION 1 SECTIONS IS REQUIRED. IF THE PROJECT MANUAL DOES NOT CONTAIN THESE SECTIONS, ADDITIONAL INFORMATION SHOULD BE INCLUDED UNDER THE APPROPRIATE ARTICLES.

THIS IS AN OPEN PROPRIETARY SPECIFICATION ALLOWING USERS THE OPTION OF APPROVING OTHER MANUFACTURERS WHICH COMPLY WITH THE CRITERIA SPECIFIED HEREIN.

NOTES TO THE SPECIFIER ARE CONTAINED IN BOXES AND SHOULD BE DELETED FROM FINAL COPY.

OPTIONAL ITEMS REQUIRING SELECTION BY THE SPECIFIER ARE ENCLOSED WITHIN BRACKETS, E.G: [35] [40] [45]. MAKE APPROPRIATE SELECTIONS AND DELETE OTHERS.

ITEMS REQUIRING ADDITIONAL INFORMATION ARE UNDERLINED BLANK SPACES, E.G: ___________ .

OPTIONAL PARAGRAPHS AND FEATURES THAT MAY BE SELECTED OR DELETED AS DESIRED ARE SHOWN IN BOLD FACE TYPE. DELETE BOLD FACE TYPE WHEN INCLUDING THESE PARAGRAPHS OR FEATURES.

PART 1 GENERAL

1.1 SUMMARY

A. Section Includes: Access floor system consisting of fiber cement floor panels screw attached to an interlocking fire retardant polypropylene modular base system.

FOLLOWING INFORMATION IS REQUIRED FOR FLEXSPACE TO PREPARE THE CABLEMATRIX PLANNING GUIDE LISTED UNDER "SUBMITTALS" ARTICLE.

B. Information to be Provided to Access Floor Manufacturer: AutoCAD generated floor plan of access floor areas (e-mail or 3.5 inch diskette).

C. Products Installed But Not Supplied Under This Section: Exposed wood skirting.

D. Related Sections:

FLEXSPACE RECOMMENDS THAT EXPOSED WOOD SKIRTING MATERIAL BE SPECIFIED IN SECTION 06450 TO ASSURE COORDINATION WITH OTHER EXPOSED WOOD TRIM. IT IS FURTHER RECOMMENDED THAT THE MATERIAL BE SPECIFIED AS PREFINISHED OR FINISHED IN ACCORDANCE WITH APPROPRIATE PAINT SECTION PRIOR TO INSTALLATION.

1.06450–Standing and Running Trim: Exposed wood skirting.

    1. _____–______________________: Finished floor material.
    1. 16125–Manufactured Wiring Assemblies.

INCLUDE APPROPRIATE LANGUAGE BELOW IF PRODUCTS SPECIFIED IN THIS SECTION ARE SUBJECT TO ANY ALTERNATE BID ITEMS, AND ADD SECTION 01230–ALTERNATES TO 1.1 D. OTHERWISE DELETE FOLLOWING PARAGRAPH.

E.     Alternates:

1.2 SYSTEM DESCRIPTION

A. Design Requirements:

1. Maximum height from subfloor to top of floor panel shall not exceed 2 1/2 inches (63 mm).

2. Corners of four adjacent floor panels shall be secured by a corner clamp and single screw.

3. Floor panels shall be removable by one person without the need for special lifting devices.

4. System deadload shall not exceed 5.3 lbs. PSF.

5. Underfloor space will be divided by a patterned frequency of vertical supports into a distinct floor wide grid of cabling raceways that serve as the basis for the organization of under floor electrical cable structure.

B. Performance Requirements

1. Access floor shall comply with seismic requirements of UBC Seismic Zone 4.

2. System components and mastics shall not contain formaldehyde in any form, or any other measurable Volatile Organic Compounds (VOCs) as defined and listed by the US Environmental Protection Agency (EPA).

3. Access floor will not require under deck fire blocking at any interval when installed in UBC Class I or II noncombustible buildings in accordance with ICBO, NES, IBC, or BOCA code requirements.

1.3 SUBMITTALS

A. Reference Section 01330–Submittal Procedures; submit following items:

1. Product Data.

2. Shop Drawings:

a. Floor plan, minimum 1/8 inch per foot (1:100) scale with detailed areas at 1/4 inch (1:50), showing floor panel layout, alpha-numeric grid locator system, start point snap lines, cable entry/exit points, perimeter treatment and ramp and fascia details.

b. Suggested cable layout showing pathways for power, data, voice and video systems.

FOLLOWING CABLEMATRIX SUBMITTAL IS ALSO INCLUDED IN THE POWERFLEXï MODULAR WIRING SYSTEM SPECIFICATION, SECTION 16125 – MANUFACTURED WIRING ASSEMBLIES. IF 16125 IS USED IN CONJUNCTION WITH THIS SECTION, DELETE CABLEMATRIX SUBMITTAL FROM THIS SECTION.

c. Cablematrix Planning Guide. AutoCAD drawing showing floor panel layout, alpha-numeric grid locator system, electric power cabling layout with detailed branch circuit and distribution configuration and complete bill of materials, and cabling layout for data, voice and video systems.

3. Samples: Full size support module and floor panel.

4. Quality Assurance/Control Submittals:

a. Qualifications: Letter to authenticate manufacturer’s required experience.

b. Test Reports: Show compliance with requirements specified under Source Quality Control article.

c. Manufacturer’s Installation Instructions.

B. Closeout Submittals: Reference Section 01780–Closeout Submittals; submit following items:

1. Detailed as-built [CAD floor plan showing floor panel layout, and alpha-numeric grid locator system] [Cablematrix Planning Guide].

2. Deliver extra materials to Owner’s Representative.

3. Installation/Technical Manual including instructions on most effective utilization of cable systems.

4. Special Warranty.

1.4 QUALITY ASSURANCE

A. Qualifications:

1. Manufacturer Qualifications: Minimum two years experience in producing access floor systems of the type specified.

B. Pre-Installation Meeting:

1. Convene meeting at project site within one week of scheduled start of this work with representatives of the following in attendance: Owner, Architect, General Contractor, Access Floor Sub-Contractor and Electrical Sub-Contractor.

2. Review existing conditions, requirements of related work, installation instructions, and handling and installation procedures.

3. Keep minutes of meeting including responsibilities of various parties and any deviations from specifications and manufacturer’s instructions. Distribute minutes to attendees within 72 hours.

1.5 DELIVERY STORAGE AND HANDLING

A. Reference Section 01660–Product Storage and Handling Requirements.

B. Follow manufacturer’s instructions.

C. Package materials in a manner suitable for handling by a forklift or palette jack, and stackable for rackless warehouse storage.

1.6 PROJECT/SITE CONDITIONS

FLEXSPACE RECOMMENDS THAT NEW CONCRETE FLOORS BE SEALED PRIOR TO INSTALLATION OF CABLEFLOOR. CABLEFLOOR CAN BE INSTALLED OVER EXISTING HARD SURFACE FINISH FLOOR PRODUCTS THAT ARE PROPERLY BONDED TO THE SUBFLOOR.

A. Existing Conditions: Subfloor shall be smooth and dry with maximum deviation of 3/8 inch (10 mm) in 10 feet(3 m).

1.7 SEQUENCING

A. Coordinate installation of support modules and floor panels with requirements for underfloor electrical work

1.8 WARRANTY

A. Special Warranty: Warrant materials for 10 years from date of Substantial Completion.

1.9 MAINTENANCE

A. Extra Materials: Furnish support modules and floor panels equal to 2 percent of quantity installed packaged with protective covering and labeled to denote contents.

PART 2 PRODUCTS

2.1 MANUFACTURER

  1. Manufacturer (except as otherwise noted):

Flexspace
A division of Byrne Electrical Specialists
320 Byrne Industrial Drive
Rockford, MI 49341
Tel: (616) 866-3461
Fax: (616) 866-3129

INSERT NAME, ADDRESS AND PHONE NUMBERS OF REGIONAL REPRESENTATIVE BELOW.

1. Representative:

B. System Designation: Cablefloor¨.

C. Substitutions: Reference Section 01630–Product Substitution Procedures.

2.2 COMPONENTS

CABLEFLOOR PRODUCTS SPECIFIED HEREIN (MODULAR BASE SYSTEM AND FLOOR PANELS) ARE MANUFACTURED TO METRIC DIMENSIONS. ENGLISH UNITS ARE PROVIDED AS CLOSE APPROXIMATIONS.

A. Modular Base System: Injection molded polypropylene support cylinders and interconnecting base straps with pads to connect adjacent modules. Provide molded cable tie anchor points on straps between each cylinder.

1. Module Size: 9 sf (1 m2)

2. Cylinder Size: 2-3/4 inches (70 mm) diameter by 1-3/4 inches (45 mm) high.

3. Cylinder Spacing: 5.9 inches (150 mm) on center.

4. Cable Raceway: 3-1/8 inches (80 mm) wide.

B. Floor Panels: Smooth surfaced fiber cement board with corners milled to receive flush recessed corner clamps; 23.62 x 23.62 inches x .72 inch thick (600 x 600 mm x 18 mm). Weight is 18.5 lbs. (8.4 kg) each.

C. Corner Clamps: Rigid nylon clamp designed to secure corners of four adjacent floor panels to modular base system. Provide screw as recommended by manufacturer.

D. Adhesive: Michigan Adhesive, Seal Bond TM, No. 95F or equal.

2.3 ACCESSORIES

A. Concealed Wood Skirting: 3/4 x 2-1/2 inch (18 x 64 mm) S4S softwood.

B. Ramps: Class A, fire retardant treated, 3/4 inch (18 mm) plywood with Class A treated solid lumber supports. Taper underside at bottom of ramp to provide smooth transition from subfloor to ramp.

2.4 SOURCE QUALITY CONTROL

A. Floor Panel Fabrication Tolerance: Concave, convex or twist variation of 1/16 inch (2 mm) or less.

B. Fire Tests:

1. Modular Base System Polypropylene Material:

Self-Ignition, ASTM D 1929, Procedure B 730¡F (390¡C) min.
Rate of Burning, ASTM D 635 CC1 Classification
Smoke Density Rating, ASTM D 2843 45 max.

2. Floor Panel Fiber Cement Board:

Flame Spread, ASTM E 84 0
Smoke Density, ASTM E 84 0
Classification: NFPA Class A
UBC Class I
Critical Radiant Heat Flux, ASTM E 648 1.06 min.

3. Access Floor System:

Flame Spread Classification, CAN/ULC-S10202-M88 0
Smoke Developed, CAN/ULC-S10202-M88 5 max.
Critical Radiant Heat Flux, ASTM E 648 1.1 min.

C. Load Tests: CISCA Format

1. Access Floor System:

Concentrated Center Load, one inch indentor 2500 lbs (11 120 N)
Concentrated Edge Load, one inch indentor 1250 lbs (5560 N)
Uniform Load 45,000 psf (20 385 kg/929 cm2)
Ultimate Center Load, two inch indentor 7500 lbs (33 362 N)
Ultimate Weakest Point Load, two inch indentor 2000 lbs (8896 N)
Rolling Load, Wheel 1, Path A, 10 Passes 600 lbs (2670 N)
Rolling Load, Wheel 2, Path A, 10,000 Passes 400 lbs (1780 N)

2. Pedestal Axial Load Test, 3 Cylinder Ave. 5000 lbs (22 400 N)

NOTE: CABLEFLOOR PROVIDES 16 PEDESTALS (CYLINDERS) PER 4 SF FLOOR AREA COMPARED TO ONE (1) IN TYPICAL ACCESS FLOOR SYSTEMS.

PART 3 EXECUTION

3.1 EXAMINATION

A. Examine substrates upon which work will be installed.

1. Verify that subfloor is true and level to 3/8 inch (10 mm) in 10 feet (3 m).

2. Verify that sealer has been applied if so specified.

3. Verify that existing resilient floor coverings are in good condition and tight to the subfloor.

4. Verify that existing carpet and loose or deteriorating resilient floor coverings have been removed.

B. Coordinate with responsible entity to perform corrective work on unsatisfactory substrates.

C. Commencement of work by installer is acceptance of substrate.

3.2 PREPARATION

A. Subfloor Preparation: Vacuum clean subfloor.

3.3 INSTALLATION

A. Follow manufacturer’s detailed instructions for installation of modular base system and floor panels [including ramps as shown on Drawings].

1. Mark each floor panel on top surface with its alpha-numeric grid locator designation using a large indelible marker.

B. Install [concealed] [exposed] wood skirting at sides of exposed wells and ramps.

C. Sequence of Operations: Coordinate installation of modular base system and floor panels with Section [16125] [ ______ ] to provide for simultaneous installation of power and communication system wiring with access floor system.

D. Cut openings in floor panels as required for power/communication outlets.

3.4 CLEANING

A. Finished Surfaces: Thoroughly vacuum clean completed installation.

B. Work Area: Keep premises free from accumulation of waste and debris. Upon completion of work, remove surplus materials, waste and debris from the site.

3.5 PROTECTION

A. Heavy Equipment Installation: Provide 1/2 inch (13mm) plywood or equivalent path overlay when moving loads in excess of 2,000 lbs (905 kg), or 1,500 lbs. (679 kg) loads with a wheelbase of less than 24 in. (61 cm), over the floor. It is important that the weight of heavy rolling loads be evenly dispersed across all four casters at all times during transport onto or across Cablefloor.

END OF SECTION


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Flexspace, a division of Byrne Electrical Specialists